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Product Data Sheets
Cotton Fiber Mounted Points

Rex-Cut’s signature mounted points are engineered for blending, deburring, and finishing machined and cast parts.

Product Data Sheets
Cotton Fiber Max Mounted Points

Rex-Cut’s latest mounted points are manufactured with extra grain for faster metal finishing.

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Product Data Sheets
Megabrite Mounted Points

Rex-Cut Megabrite Unitized Mounted Points are made by combining Non-Woven Nylon with Resin and either Aluminum Oxide or Silicon Carbide to produce a versatile and resilient abrasive option for your deburring, blending, and finishing needs.

Product Data Sheets
Rubber Mounted Points

Rex-Cut Rubber Mounted Points are made with a formula combining aluminum oxide grain and calendar synthetic rubber which has high tensile strength and is tear resistant.

Product Data Sheets
Velocity Mounted Points

Velocity Mounted Points are a blend of zirconia and aluminum oxide grain in a resin bond. These aggressive points are for metal removal applications on ferrous and non-ferrous metals.

Product Data Sheets
Type 1 Laser Braze Finishing Wheels

Rex-Cut Type 1 Laser Braze Finishing Wheels have been engineered to finish brazing in roof joints for automotive assembly. These Type 1 Cotton Fiber Wheel are manufactured with the tolerances car manufacturers need in this specific application.

Product Data Sheets
Type 1 Deburring Wheels

Rex-Cut Type 1 Deburring Wheels are manufactured from our signature cotton fiber abrasive materials designed for blending, deburring, and finishing applications.

Product Data Sheets
Type 1 High Speed Wheels

Rex-Cut Type 1 Deburring Wheels are manufactured from our signature cotton fiber abrasive materials designed for blending, deburring, and finishing applications.

Product Data Sheets
Type 1 Pipe Thread Wheels

Leaders in the Oilfield Inspection Industry turn to Rex-Cut Type 1 Cotton Fiber wheels for rust, corrosion, and threadlock removal from pipe and couplings because of their forgiving nature. These wheels get the job done fast without altering the thread shape.

Product Data Sheets
Smooth Touch Wheels

Smooth Touch Blending and Finishing Wheels are designed to offer greater flexibility and operator feel when compared to our standard line of cotton fiber Type 1 products. Excellent at finishing edges of cast or machined parts without changing part geometry.

Product Data Sheets
Large Diameter Wheels

Rex-Cut Type 1 Large Diameter Abrasive Wheels are manufactured with our signature cotton fiber abrasive materials and are designed for blending, deburring, and finishing. METALS

Product Data Sheets
Sigma Green

Sigma Green is an aggressive grinding wheel with noticeably quiet and smooth grinding action. Our best selling grinding wheel is the perfect balance of fast grinding, low vibration, and superior finish.

Product Data Sheets
Sigma Green Max

This fast grinding wheel has the same specialty grain and bond combination as the original Sigma Green, but with the added benefit of a thicker wheel.

Product Data Sheets
Sigma Z

Our latest and most aggressive grinding wheel is now available. Sigma Z, which blends rapid stock removal and operator control is engineered for improved productivity.

Product Data Sheets
Type 27 Grinding & Blending Wheels

Rex-Cut Type 27 grinding wheels are manufactured with our signature cotton fiber abrasive materials designed for grinding and blending in one step.

Product Data Sheets
Aluminator Grinding Wheel

The Aluminator grinds aluminum fast, without loading, and provides a very consistent metal removal rate for the entire life of the wheel. The Aluminator runs noticeably smoother allowing for safer conditions for grinding operators.

Product Data Sheets
Max Flex

Max Flex is the wheel of choice when surface finish matters. This flexible grinding/blending wheel gives the user a wide surface contact area allowing for a consistent finish. Max Flex gives optimum blending control as well as a cool grinding action.

Product Data Sheets
Fusion Interleaf Flap Disc

Fusion Interleaf Flap Discs are designed by combining premium coated abrasive material with non-woven surface conditioning material. These premium Flap Discs allow you to grind down weld seams and provide a flawless finish in a single operation.

Product Data Sheets
Velocity Pipeliner

The Velocity Pipeliner is composed of premium alumina zirconia abrasive for stainless steel and high tensile alloys. Velocity Pipeliner is designed to withstand the pressures of off-hand cutting applications, as well as beveling, root pass, and weld grinding.

Product Data Sheets
Velocity Grinding Wheel

The Velocity Grinding Wheel is designed for maximum rate of material removal balanced with extended service life. On a cost per pound comparison, these wheels give the best bang for the buck.

Product Data Sheets
Cotton Fiber Quick Change Disc

Made with our premium cotton-fiber abrasive material, our signature quick change discs remove small welds, blend machine tool marks, debur, break edges, and finish quickly and smoothly.

Product Data Sheets
Quick Change Disc Max

Quick Change Disc Max is Rex-Cut’s more aggressive version of our original quick change disc. This new disc has been designed for a faster finishing operation.

Product Data Sheets
Fusion Quick Change Disc

The combination of a premium coated abrasive layer over non-woven surface conditioning material is what makes Fusion Quick Change Discs superior. Fusion easily blends and finishes light welds in one operation. Grain size is calibrated in order to match a #4 finish.

Product Data Sheets
Alpha-Green Cut-Off Wheel

Designed for extremely fast and cool cutting action on stainless steel.

Product Data Sheets
Aluminator Cut-Off Wheel

Designed for cutting aluminum quickly without clogging.

Product Data Sheets
Versa-Cut Cut-Off Wheel

General purpose cut-off wheel designed for extremely fast and cool cutting action on all metals.

Safety data sheets
Cotton Fiber Mounted Points

Rex-Cut's signature mounted points are engineered for blending, deburring, and finishing machined and cast parts.

Safety data sheets
Cotton Fiber Max Mounted Points

Rex-Cut's latest mounted points are manufactured with extra grain for faster metal finishing.

Safety data sheets
Megabrite Mounted Points

Rex-Cut Megabrite Unitized Mounted Points are made by combining Non-Woven Nylon with Resin and either Aluminum Oxide or Silicon Carbide to produce a versatile and resilient abrasive option for your deburring, blending, and finishing needs.

Safety data sheets
Rubber Mounted Points

Rex-Cut Rubber Mounted Points are made with a formula combining aluminum oxide grain and calendar synthetic rubber which has high tensile strength and is tear resistant.

Safety data sheets
Velocity Mounted Points

Velocity Mounted Points are a blend of zirconia and aluminum oxide grain in a resin bond. These aggressive points are for metal removal applications on ferrous and non-ferrous metals.

Safety data sheets
Type 1 Laser Braze Finishing Wheels

Rex-Cut Type 1 Laser Braze Finishing Wheels have been engineered to finish brazing in roof joints for automotive assembly. These Type 1 Cotton Fiber Wheel are manufactured with the tolerances car manufacturers need in this specific application.

Safety data sheets
Type 1 Deburring Wheels

Rex-Cut Type 1 Deburring Wheels are manufactured from our signature cotton fiber abrasive materials designed for blending, deburring, and finishing applications.

Safety data sheets
Type 1 High Speed Wheels

Rex-Cut Type 1 Deburring Wheels are manufactured from our signature cotton fiber abrasive materials designed for blending, deburring, and finishing applications.

Safety data sheets
Type 1 Pipe Thread Wheels

Leaders in the Oilfield Inspection Industry turn to Rex-Cut Type 1 Cotton Fiber wheels for rust, corrosion, and threadlock removal from pipe and couplings because of their forgiving nature. These wheels get the job done fast without altering the thread shape.

Safety data sheets
Smooth Touch Wheels

Smooth Touch Blending and Finishing Wheels are designed to offer greater flexibility and operator feel when compared to our standard line of cotton fiber Type 1 products. Excellent at finishing edges of cast or machined parts without changing part geometry.

Safety data sheets
Large Diameter Wheels

Rex-Cut Type 1 Large Diameter Abrasive Wheels are manufactured with our signature cotton fiber abrasive materials and are designed for blending, deburring, and finishing. METALS

Safety data sheets
Sigma Green

Sigma Green is an aggressive grinding wheel with noticeably quiet and smooth grinding action. Our best selling grinding wheel is the perfect balance of fast grinding, low vibration, and superior finish.

Safety data sheets
Sigma Green Max

This fast grinding wheel has the same specialty grain and bond combination as the original Sigma Green, but with the added benefit of a thicker wheel.

Safety data sheets
Sigma Z

Our latest and most aggressive grinding wheel is now available. Sigma Z, which blends rapid stock removal and operator control is engineered for improved productivity.

Safety data sheets
Type 27 Grinding & Blending Wheels

Rex-Cut Type 27 grinding wheels are manufactured with our signature cotton fiber abrasive materials designed for grinding and blending in one step.

Safety data sheets
Aluminator Grinding Wheel

The Aluminator grinds aluminum fast, without loading, and provides a very consistent metal removal rate for the entire life of the wheel. The Aluminator runs noticeably smoother allowing for safer conditions for grinding operators.

Safety data sheets
Max Flex

Max Flex is the wheel of choice when surface finish matters. This flexible grinding/blending wheel gives the user a wide surface contact area allowing for a consistent finish. Max Flex gives optimum blending control as well as a cool grinding action.

Safety data sheets
Fusion Interleaf Flap Disc

Fusion Interleaf Flap Discs are designed by combining premium coated abrasive material with non-woven surface conditioning material. These premium Flap Discs allow you to grind down weld seams and provide a flawless finish in a single operation.

Safety data sheets
Sigma Ceramic Flap Disc

Sigma Ceramic Flap Discs are Standard Density Type 29 discs designed for aggressive and controlled stock removal on stainless steel, mild steel, and exotics.

Safety data sheets
Velocity Pipeliner

The Velocity Pipeliner is composed of premium alumina zirconia abrasive for stainless steel and high tensile alloys. Velocity Pipeliner is designed to withstand the pressures of off-hand cutting applications, as well as beveling, root pass, and weld grinding.

Safety data sheets
Velocity Grinding Wheel

The Velocity Grinding Wheel is designed for maximum rate of material removal balanced with extended service life. On a cost per pound comparison, these wheels give the best bang for the buck.

Safety data sheets
Cotton Fiber Quick Change Disc

Made with our premium cotton-fiber abrasive material, our signature quick change discs remove small welds, blend machine tool marks, debur, break edges, and finish quickly and smoothly.

Safety data sheets
Quick Change Disc Max

Quick Change Disc Max is Rex-Cut's more aggressive version of our original quick change disc. This new disc has been designed for a faster finishing operation.

Safety data sheets
Fusion Quick Change Disc

The combination of a premium coated abrasive layer over non-woven surface conditioning material is what makes Fusion Quick Change Discs superior. Fusion easily blends and finishes light welds in one operation. Grain size is calibrated in order to match a #4 finish.

Safety data sheets
Alpha-Green Cut-Off Wheel

Designed for extremely fast and cool cutting action on stainless steel.

Safety data sheets
Aluminator Cut-Off Wheel

Designed for cutting aluminum quickly without clogging.

Safety data sheets
Versa-Cut Cut-Off Wheel

General purpose cut-off wheel designed for extremely fast and cool cutting action on all metals.

Videos
Smooth Touch: Demo

Smooth Touch has been designed to offer a greater amount of flexibility and operator feel when compared to our standard line of Cotton Fiber abrasive products.

Videos
Sigma Green: 30 Second Stainless Steel Grinding Test

We know Sigma Green is an aggressive grinding wheel, but we wanted to test to see just HOW aggressive. We had a piece of 304 stainless steel lying around, so we put 30 seconds on the clock and handed Jon Blake, our Products Manager, a right angle grinder.

Videos
Preventing Expensive Part Rejection During Deburring & Edge Breaking

To obtain smooth finished edges on cast or machined parts without altering the part geometry, a cotton-fiber based mounted point will do the trick.

Videos
How to Efficiently Dull the Edges of Sheet Metal

This short video demonstrates a time saving technique for dulling edges on sheet metal. There are numerous ways to remove sharp edges, but we find this way the easiest because it dulls the edge in one run instead of breaking the edge on the top and then bottom of the sheet metal separately.

Videos
How to Finish a Welded Stainless Steel tube in 3 Steps: Polish

This video explains how to bring a welded stainless steel tube to a polish finish in just three steps. This process is ideal for handrails or tubing.

Videos
How to Finish a Welded Stainless Steel Tube in 3 Steps: Satin

This video explains how to bring a welded stainless steel tube to a polish finish in just three steps. This process is ideal for handrails or tubing.

Videos
Grind and Blend Aluminum Quickly: Max Flex

https://www.rexcut.com/blog/maxflex-aluminum

Videos
Cleaning Rotors with Quick Change Disc Max

Smooth Touch has been designed to offer a greater amount of flexibility and operator feel when compared to our standard line of Cotton Fiber abrasive products.

Videos
Type 27 Grinding Wheel Safety

Safety is top priority when using abrasives. Here is a short video on how to keep safe while grinding.

Videos
Deburring Pipe Thread

Rusty Covert, Rex-Cut Representative based out of Texas, recently visited the factory. While he was in town, Rusty Demonstrated ways he often sees Rex-Cut Type 1 Wheels being used, shaped to match pipe thread grooves.

Videos
What Are Cotton Fiber Abrasives

This 30 second video sums up what Cotton Fiber Abrasives are and how they are made. Knowing a bit more about this abrasive line and how it saves finishing steps, can help you decide if it is right for your application.

Videos
Sigma Z: 2 Minute Carbon Steel Test

Sigma Z, Rex-Cut's new fast grinding wheel, is now available and we want to show you how well it works. Tim Borges ran a 4-1/2 Sigma Z wheel on carbon steel for 2 minutes. The results are impressive.

Videos
Cotton Fiber Mounted Points: 360

Rex-Cut's Cotton Fiber Mounted Points are engineered for blending, deburring, and finishing machined and cast parts.

Videos
Sigma Z: 360

Sigma Z, which blends rapid stock removal and operator control, is engineered for improved productivity.

Videos
Aluminator Cut-Off Wheel: 360

The Aluminator Cut-Off Wheel is designed to cut aluminum fast and cool without loading.

Videos
Max Flex: 360

Rex-Cut Type 27 Max Flex blends and finishes flat and contoured surfaces in one step. Providing a wide surface contact area for optimum blending control and a uniform finish, these abrasive discs can grind, blend, and finish light welds in one step or blend and finish scratches after aggressive grinding applications.

Videos
Laser Braze Finishing Wheel: 360

Rex-Cut Type 1 Laser Braze Finishing Wheels have been engineered to finish brazing in roof joints for automotive assembly. These Type 1 Cotton Fiber Wheel are manufactured with the tolerances car manufacturers need in this specific application.

Videos
Aluminator Grinding Wheel: 360

The new Aluminator grinds 2.2 times more aluminum weld per minute compared to the original version and as for life, this revised formula outlasts the original wheel by 46%.

Videos
Cotton Fiber Quick Change Disc: 360

Rex-Cut Cotton Fiber Quick Change Discs debur edges, grind small welds, and blend machine tool marks with extended life. The proprietary cotton fiber abrasive material provides long product life and consistent metal removal rate.

Product Data Sheets
Rex-Cut Abrasives Catalog

Our latest product catalog lists our full offering of premium grinding, blending, and deburring products for metalworking industries.

Application Guides
The Marine Guide to New Welding Technology

Advancements in welding are taking the marine industry by storm and gaining knowledge and insight into techniques that will keep your shop ahead of the competition.

Application Guides
10 Questions Automotive Plant Managers Should Be Able to Answer

You run the show at your automotive plant. You are in charge of people, processes, and most importantly: the product. When you operate seamlessly, the profits are behind you, and when things go wrong, you’re the one to take the heat.

Application Guides
3 Things Refinery Plant Managers Should Know About Exotic Metals

In the past few decades, new metals have been forged and become more readily available to the petrochemical refining industry. Exotic metals, such as titanium-alloyed or molybdenum-alloyed steels, can replace old equipment and piping with longer-lasting, heat-resistant, and higher tensile strength parts.

Application Guides
The Aerospace Guide to New Welding Technology

Advancements in welding are taking the aerospace industry by storm and gaining knowledge and insight into techniques that will keep your shop ahead of the competition and able to develop in sync with the leading manufacturers like Boeing, Airbus, and Lockheed Martin.

Application Guides
The Automotive Guide to New Welding Technology

Advancements in welding are taking the automotive industry by storm and gaining knowledge and insight into techniques that will keep your shop ahead of the competition and able to develop in sync with the leading manufacturers like Volkswagen, Ford, Toyota, and GM.

Application Guides
Roadmap to Increased Shop Productivity

Every metal shop is looking for solutions that support an efficient fabrication process that keeps parts to spec and delivers dependable and consistent results. Maintaining business depends on it.

Application Guides
The Future of Automotive Assembly is Laser Brazing

Automotive manufacturing is about staying ahead of the pack and integrating new technologies while they are still cutting edge. As an automotive manufacturer you and your customers are seeking durable, invisible seams and sleek designs that perform above the rest.

Application Guides
Metalworker's Guide to Stainless Steel

Working with stainless steel requires attention to many details all at once. Make sure you aren’t forgetting any of the important points by reading A Metalworker’s Guide to Stainless Steel.

Application Guides
Engineer's Guide to Aluminum

Aluminum is 75 to 80 percent of the makeup of modern aircraft, used extensively in marine fabrication, and comprises much of the floating envoy to our outer reaches in the International Space Station. Alloyed aluminum is increasingly used in automotive manufacturing and other manufacturing industries due to its impressive strength to weight ratio.

Application Guides
Sigma Z Comparison Guide

Sigma Z is our most aggressive grinding wheel. View our grinding test results.

Application Guides
Aluminator Comparison Guide

We tested out the Aluminator along with other aluminum grinding wheels on the market. The tests were preformed on 6160 and recorded total metal loss, wheel longevity, and grinding ratio.

Infographics
Type 1 Wheel Chart

This visual guide shows wheel diameters and thicknesses available.

Industry Recommendations
Stainless Steel Fabrication

Abrasive recommendations for stainless steel

Industry Recommendations
Aluminum Fabrication

Abrasive recommendations for aluminum

Industry Recommendations
Automotive

Abrasive recommendations for automotive applications

Industry Recommendations
Medical

Abrasive recommendations for medical applications

Articles
How Abrasive Grains and Bonds Deliver on Performance

Every abrasive product has unique qualities that make it a good or bad fit for certain applications. Determining which abrasive grain and bond combinations are best suited to your metal finishing needs is key to optimizing workflow.

Articles
How to Select the Right Mounted Point for Your Application

To achieve the results you want from deburring or edge-breaking, the key is to choose the most suitable mounted point for your application. These 5 steps can help you evaluate your application and select the best abrasive for your job.

Articles
3 Common Mistakes Made When Handling Stainless Steel

Producing components with stainless steel is a smart choice for durability and product longevity because of its natural oxide protection layer. However, warping, corrosion, or even metallurgical changes can occur if best practices are not used.

Articles
Medical Grade Finishing for Orthopedic Implants

The surfaces of orthopedic implants must be completely smooth to prevent bacteria from getting trapped inside. They must also be free of any brazes or other imperfections that could cause abrasion against bone which would result in complications.

Articles
Proper Wheel Selection is Critical to Successful Metal Finishes

Stainless steel finishes serve a wide variety of purposes, running from the cosmetic to the functional, but each is necessary.

Articles
Cotton Fiber Abrasives: Best Solution for Custom Part Deburring

Knowing what will work best as an abrasive solution no longer needs to be a long series of trial-and-error attempts in the metalshop. Starting with the needs of the application, experts at Rex-Cut develop and create custom abrasives using a signature cotton-fiber abrasive material.

Articles
4 Laser Welding Advancements for Vehicle Lightweighting

Although many North American auto manufacturers still use steel of various grades for the majority of the automobile’s frame construction, aluminum is now the second most used material in vehicles today. This lightweight metal is being integrated into more aspects of the automobile’s construction to help reduce fuel consumption.

Abrasives Specs
Cotton Fiber Abrasive Specifications

Rex-Cut Cotton Fiber products are constructed with our signature abrasive material which is manufactured exclusively in our Fall River, Massachusetts plant. Here are details on our standard marking specifications.

Videos
Sigma Green Max: Heavy Stock Removal on Stainless Steel, Titanium, Nickel Alloys

Sigma Green Max is for heavy stock removal on stainless steel, mild steel, hard face, titanium, and nickel alloys. It grinds noticeably quiet and smooth, reducing operator fatigue and leaving a quality finish.

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Still have questions?

Don’t hesitate to contact us for more information about Rex-Cut products, applications, safety, and more!

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